A milk tanker driver suffered frostbite when water entered his steel-capped boot through a tiny hole while digging his lorry out of snow. The House of Lords held (3-2) that the employer's duty to maintain personal protective equipment in good repair under the 1992 Regulations was limited to maintaining its protective function against identified workplace risks, not all defects.
Facts
Mr Fytche was employed as a milk tanker driver by Wincanton Logistics. On 19 December 1999, his lorry became stuck in heavy snow on the South Downs. Rather than waiting for rescue as per company instructions, he spent approximately three hours digging himself out in sub-zero conditions. His employer had provided him with steel-capped safety boots as part of his uniform, which he was required to wear. Unknown to either party, one boot had a tiny hole near the little toe which allowed water to penetrate. Mr Fytche suffered frostbite to his small toe, resulting in permanent sensitivity to cold.
The Boots as Personal Protective Equipment
The steel-capped boots were provided to protect against crushing injuries from heavy objects such as milk churns. They were not designed to be waterproof or for use in extreme weather conditions. The hole had nothing to do with the steel toecap’s protective function.
Issues
The central issue was the interpretation of regulation 7(1) of the Personal Protective Equipment at Work Regulations 1992, which requires employers to ensure PPE is maintained in an efficient state, in efficient working order and in good repair. The question was whether this maintenance obligation extended to all defects in the equipment, or only to defects affecting its function as protection against the identified workplace risks.
Judgment
The House of Lords dismissed the appeal by a 3-2 majority (Lord Nicholls, Lord Hoffmann and Lord Walker in the majority; Lord Hope and Baroness Hale dissenting).
Majority View
Lord Hoffmann, delivering the leading majority judgment, held that the maintenance obligation in regulation 7 must be construed in relation to what makes the equipment PPE. The words ‘efficient state, in efficient working order and in good repair’ are not absolute concepts but must be understood in relation to the equipment’s protective function against identified workplace risks.
Lord Hoffmann observed that if the boots had been issued without steel toecaps (as ordinary leather boots), they would not have been PPE and the hole would not have given rise to any liability. He considered it a strange and arbitrary result if liability depended on the irrelevant fact that steel toecaps were fitted.
Lord Walker agreed, noting the contextual arguments for a restricted reading. He stated it would be an extraordinary result if an employer could discharge his duty under regulation 4(1) by providing boots with proper steel toecaps even though not completely watertight, but could not discharge his duty under regulation 7(1) by maintaining boots in exactly the same condition.
Dissenting View
Lord Hope and Baroness Hale dissented. Lord Hope held that the maintenance obligation extended to keeping equipment free from defects which exposed employees to risks at their workplace, not merely defects affecting protection against the specific risks for which equipment was provided. He noted that regulation 4(3)(a) requires equipment to be appropriate for conditions at the workplace.
Baroness Hale emphasised that the employee had no choice but to wear the boots provided and questioned why the employer’s risk assessment should determine the extent of liability. She observed that a non-lawyer would find it odd that recovery depended on what risk the employer had in mind when providing the equipment.
Implications
This decision establishes that the employer’s duty to maintain PPE under regulation 7(1) of the 1992 Regulations is limited to maintaining its effectiveness against the workplace risks for which it was provided. Employers are not strictly liable for all defects in PPE, only those affecting its protective function. The common law duty of care continues to apply to other defects, though the standard will be high where employers require employees to wear particular equipment. The decision clarifies that PPE regulations operate within a scheme focused on identified and assessed workplace risks, not as general insurance against all injuries while wearing such equipment.
Verdict: Appeal dismissed by a 3-2 majority. The employer was not in breach of regulation 7(1) of the Personal Protective Equipment at Work Regulations 1992 because the hole in the boot did not affect its function as protection against the identified workplace risk (crushing injuries), and the employer owed no strict liability for the frostbite injury caused by the defect.
Source: Fytche v Wincanton Logistics Plc [2004] UKHL 31 (1 July 2004)
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To cite this resource, please use the following reference:
National Case Law Archive, 'Fytche v Wincanton Logistics Plc [2004] UKHL 31 (1 July 2004)' (LawCases.net, September 2025) <https://www.lawcases.net/cases/fytche-v-wincanton-logistics-plc-2004-ukhl-31-1-july-2004/> accessed 3 April 2026


